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Difference between AC and A type RCDs

Difference between AC and A type RCDs

Difference between AC and A type RCDs

 

RCD is an international term and stands for Residual Current Device, which serves as a crucial safety device intended to safeguard individuals from potential fatal electric shocks when they come into contact with live elements like exposed wires. Additionally, it can offer a degree of protection against electrical fires, providing a level of personal safety that surpasses what conventional fuses and circuit-breakers can offer. There are two versions of protective current switches: RCCB, residual current circuit breaker and RCBO, residual current circuit breaker with overcurrent protection. In this blog, we will talk about the RCCB version, i.e. the one without overcurrent protection.

 

 

As the RCDs offer a high degree of protection against electric shock, these devices are indispensable in residential and commercial premises, and very often they are mandatory, for example in bathrooms, fire-hazardous buildings... Let us take a look at different types of RCCBs and explain the difference between type AC and type A, as well as also touch on type B, which will increasingly be used in the future.

 

Operation of RCD - AC type example

All users of electrical devices know that careless and incorrect handling of electrical installations and devices can be the cause of fire and other damage, personal injury and even fatality. The use of an RCD significantly reduces the number of fatal accidents due to electric shock, and also reduces the number of fires, caused by poor insulation of electrical cables. Thus, the RCD, in addition to the possibility of switch manipulation (switching on or off), is used for protection in the event of a malfunction, as additional protection and also protection against fire.

In the following, we will try to explain the operation of the RCD on the example of an AC type RCD, and then we will also summarize type A and type B.
 

In Figure 1 we see a two-pole RCD of the AC type. How do we know it's type AC?

 

 

Figure 1: Two-pole RCD (EFI 2P) (63 A / IDn=100 mA)

 

That it is type AC can be seen by the mark on the top right in the rectangle, which is also shown in Figure 2.

 

Figure 2: indication on the RCD that it is an AC type

 

The next two important data on the RCD are the rated current (in Figure 1 it is 63 A), and the values are standardized for currents from 10 to 125 A. This is the current that the main contacts can withstand. The next important piece of information is the rated residual current (IDn). In practice, RCDs with the following rated residual currents are mostly used: 10mA, 30mA, 100mA, 300mA and 500 mA (0.5 A).

If we look at Figure 3 and imagine that we have the AC type RCD from Figure 1, let's try to explain the operation of the switch. Let's imagine that the resistance R is initially very high and we start reducing it. The current measured by the A-meter increases from a value of 10mA, 20mA..., but when it reaches somewhere between 50mA and 100mA, the switch turns off. We see that the current flows along the phase conductor (L) past the RCD and then along the neutral conductor (N) through the RCD. If the current flowed through the phase conductor through the RCD and back through the neutral, there would be no tripping.

 

                                                                                                                 

Figure 3: Explanation of the operation of the RCD
 
 
 
 

 

 

Figure 4: four-pole RCD in the TT power supply system (principle of operation - fault current flow)

 

Since the RCD serves as protection against electric shock by automatically disconnecting the power supply in electrical installations, let's try to explain it even better. The RCD is always activated at a current that occurs in the event of a certain fault. Thus, in the TT power supply system (Figure 4), in the event of a fault in an individual device or consumer (for example, a live conductor comes into contact with the housing of the stove, which could be very dangerous for the user). The fault current flows through the stove housing through the protective conductor (PE conductor), further through the protective grounding (Ra), which is at the building, then through the ground to the operational grounding (Ro) of the transformer station, then through the low-voltage winding of the transformer and through the phase conductor (via the low-voltage network and the low-voltage installation itself) to the consumer. This represents the electrical circuit of our fault current. All metal casings of electrical devices are grounded with a protective conductor, where the insulation is yellow-green in color. In the RCD, an asymmetry of the electric current occurs, since the sum of the incoming currents is not the same as the outgoing currents, and the RCD switch turns off in less than 30 ms, which is very important for people's safety. The difference in currents is known as residual current. If the residual current exceeds the value required to trip the tripping mechanism of the RCD, the RCD will trip the circuit. Figure 4 shows a four-pole RCD (40 A/0.3), or with a residual current (IDn) of 0.3 A. In this case, the RCD switch will trip between 0.15 A and 0.3 A. Since the fault current is significantly greater, the shutdown is immediate.

Now let's return to RCD types. The AC type is sensitive to alternating residual current, i.e. where fault currents are expected to be sinusoidal (Figure 2). The AC type RCD actually trips between 50 and 100% of the rated residual current, as manufacturers use standardised permissible limits. 

AC switches with a residual current of 0.3 A are very often used for installations in buildings for regular use (Figure 4). If it says 40 /0.3A on the RCD, that means 40 A is the electrical current that the main contacts of the can withstand, and 0.3 A is the nominal residual current. The fuse or MCB in front of the RCD must be less than 40 A, to protect the contacts of the RCD itself.
 
Therefore, the RCD does not trip when the sum of the inflow currents through the phase conductors is equal to the outflow current through the neutral conductor. It only trips when the fault current flows along the protective conductor past the RCD, and the resulting current asymmetry creates a condition for the switch to turn off.
 
From the explained example, it is clear that the RCD does not interrupt in case of overload and short circuits between the phase conductors or between the phase and neutral conductors, which many people mistakenly think. Figure 5 shows a single-pole short-circuit where the installation circuit breaker or fuse trips, but not the RCD, since there is no asymmetry of the currents in the RCD. It switches off in the event of a faulty current, which can also be called an earth short circuit.
 

 

Figure 5: An example of a single-pole short circuit where the miniature circuit breaker trips
 
 
 
 
 
RCD type A
Figure 6 shows a type A RCD, identified by the symbol in the upper right rectangle, which is also shown by the symbol in Figure 7.
 
 

 

Figure 6: Type A RCD (16A/300mA)

 

Figure 7: Symbol of type A, RCD

 

What is the difference between type A and type AC?

A type, in addition to alternating current, is also sensitive to half-wave or full-wave directional alternating current (pulsating direct current). An example are rooms with an increased risk, such as the bathroom, where an RCD with a rated differential current of 0.03 A (30 mA) is mandatory, as consumers such as fans are used there, which have half-wave rectification with a diode for a certain function. A type of RCD trips between 35 and 140% of the rated residual current. So for an RCD with a residual current of 30 mA it trips between 10.5 mA and 42 mA. Manufacturers use standardised tolerances.

Figure 8 shows a type B RCD, which is even rarer in electrical installations. Due to the extraordinary increase in various electronic devices with rectifiers, an increase in the use of this type of RCD can be expected.

 

 

Figure 8: four-pole RCD type B (16A/30mA)

 

The B type RCD can be recognized by the symbols in those three rectangles above in Figure 8. The B type, in addition to alternating and pulsating direct current, also works with smooth direct residual current and also with high-frequency currents. It is used in facilities where we have e.g. three-phase rectifiers, frequency converters and other electronic devices. The B type of RCD, on the other hand, trips between 50 and 200% of the nominal residual current.

 

You can find more details regarding the RCDs in our manual.

And here is a cheatsheet  on various types of RCDs and applications they are used in.

 

 

 

 

Fuse Selection with ETIFUSE

Fuse Selection with ETIFUSE

Revolutionizing Fuse Selection with ETIFUSE - An Online Comparative Tool

ETIFUSE is an award winning innovative online tool that will speed up and eliminate the guess work from the fuse selection process. It simplifies and streamlines the process of analysing I/t characteristics of fuse-links, offers interactive, accurate comparisons, adheres to international standards, and provides a user-friendly interface for efficient fuse selection. A must-try for those seeking to enhance safety and efficiency in electrical design.

 

Sabina Pešec, M.Sc.
ETIFUSE project manager

 
Patented ETIMAT P construction for a longer service life

Patented ETIMAT P construction for a longer service life

Patented ETIMAT P construction for a longer service life

The new construction of ETIMAT P miniature circuit breakers, protected by two European patents, ensures a superior electrical endurance and highest electric strength. Unique on the market, a combined thermo-magnetic tripping unit enables precise and reliable shutdown and prevents manual tampering of the overload settings. ETIMAT P are versatile, strong and durable and designed to rationalize mounting and usage.

 

Domen Janc
R&D

 

As the advantages of the new generation of ETIMAT P, we can point out reduced power dissipation, longer lifetime of the product, less impact on the environment during the production of the devices, as well as their automated assembly of the product ensures precise traceability and the highest quality control. Each product has a QR code with a link to the product website with all the relevant information, operating instructions and other technical materials. The miniature circuit breaker can be connected to the busbar and conductor at the same time, both from above and below, using wires with a connecting crossection up to 25mm2.

 
Construction of new generation ETIMAT P

With the new construction, we reduced the number of technological processes, especially the number of necessary welds, which we succeeded in with the new patented assembly of the movable contact. This new construction also enables complete automation of product assembly.

We also wanted to improve the functionality of the new generation of devices in tests of the short circuit capacity, which we succeeded in by constructing new parts of the mechanism. The new mechanism provides adequate tripping dynamics, contact opening speed and has one of the largest final inter-contact distances, which means improved dielectric breakdown strength. It also enables easy connection of single-pole devices into multi-pole versions and quick and easy installation of existing ETI accessories (auxiliary switches, remote switch-off switch, etc.) by end users and, of course, their reliable operation.

 
The assembly of the movable contact - a patented solution

The most original design solution in ETIMAT P is represented by the composition of the movable contact with, which enables:

- adequate contact force

- corresponding decreasing torque on the movable contact when the mechanism is switched off (dynamics when opening)

- a very large inter-contact distance (improved dielectric breakdown strength in the off state) and

- provides a superior number of cycles in lifetime tests (on/off).

 

The assembly ensures adequate mobility of the flexible contact and electrical conductive properties without the need to use flexible copper braids or to weld individual parts.

 

 

Assembly of the movable contact ETIMAT P

 

Combined tripping unit – a patented solution

The heart of ETIMAT P is the so-called combined tripping unit, which combines the function of thermal tripping, conditioned by the occurrence of a long-term current overload, and instantaneous electromagnetic tripping, conditioned by the occurrence of a short-circuit current. Other miniature circuit breakers on the market have thermal tripping units separate from the electromagnetic one, but in ETI's solution, both are combined into one assembly.

 

 

 

Electromagnetic tripping unit with a magnetic coil

The magnetic coil is different for each characteristic. As a consequence, the MCB doesn’t need any additional adjustments, and there is no possibility of manual tampering.

Integrated thermal release with bimetallic disc

This part of our patented innovation works as a substitute for the long bimetallic strip used in other MCBs. This solution prevents degradation of the bimetallic strip due to permanent electrical loading of the material. This ensures a stable, unchanged tripping characteristic of each ETIMAT P during its entire lifetime.

Operation of the combined tripping unit

In the event of an electrical overload, the increased electric current in the wire of the coil wound on the combination tripping unit generates heat, which heats the aluminum cylindrical crucible of the tripping unit. The resulting heat is transferred through the crucible to the thermobimetallic disc inside the tripping unit, which when heated reaches a specific temperature and fires the striker pin. At an even higher electric current, typical of a short circuit, the tripping unit fires instantly like an electromagnet due to the generated increased magnetic field. Then the striker pin is pushed by the movement of the magnetized iron arm against the fixed iron core, which is fixed in a pot inside the tripping unit. In both cases, the striker pin releases the mechanism and consequently causes the electrical shutdown of the device.

 

New, optimized arc chamber

All manufacturers of miniature circuit breakers install an arc chamber in their products, the role of which is to cool and extinguish the electric arc ("electric lightning") that occurs when the device is switched off at a high short-circuit current. It consists of iron tiles called lamellas and a supporting frame for fixing them, made of a special heat-resistant non-combustible cardboard (called "vulkan fiber").

For the ETIMAT P, we have developed a new optimized arc chamber, which has a more durable and slightly thicker casing with special round exhaust holes on the back. Round holes are an innovative solution that ensure adequate air permeability at increased pressure in short circuit conditions and at the same time successfully stop the traveling larger hot ionizing particles created under the influence of an electric arc when melting parts of conductive metal surfaces.

 

Arc chamber ETIMAT P

 

 

All major components are marked with a DMC code containing the individual test results, ensuring exact traceability and the highest quality control of each MCB.

 

 

Create Your Own Custom ETI Catalog: A Step-by-Step Guide

Create Your Own Custom ETI Catalog: A Step-by-Step Guide

Create Your Own Custom ETI Catalog: A Step-by-Step Guide

 

In the today's world efficiency and customization are key. ETI understands this need and has introduced an innovative way for professionals to create their own custom ETI catalog, which can be used as technical documentation in electrical installations' projects. This feature not only streamlines the selection and ordering process but also ensures that you have all the necessary information and resources at your fingertips. Here’s how you can leverage this tool to optimize your work.


 
Step 1: Selecting Your Products

The first step in creating your custom catalog is to choose the products relevant to your project. Browse through ETI’s extensive range and add the items you need to the "My Products" section. This personalized list allows you to keep track of your selections and makes the subsequent steps more streamlined.

Step 2: Review Your Selection in “My Products”

Once you’ve added all the necessary items to “My Products,” it’s time to review your list. This step is crucial for ensuring that you haven’t missed anything and that all the products you've chosen are aligned with your project requirements.

Step 3: Choose Your Export Option

After finalizing your product list, you’ll find three export options on the right side of the “My Products” page. Each of these options is tailored to different needs:

  1. Export to Basic Excel File: Ideal for importing data into other applications or for emailing orders to distributors. This format provides a straightforward, editable list of your selected products.
  2. Export to Basic PDF Product List: This option generates a PDF list of your products, complete with links to each product’s webpage. It’s perfect for quick sharing, maintaining the integrity of the information, and ensuring easy access to product details.
  3. Create a Custom ETI Product Catalog: This is the most comprehensive option. The custom catalog serves as technical documentation for your project and includes live links to product webpages and asset download pages. What makes this option particularly valuable is the direct access it provides to essential resources like 3D files, instruction manuals, EU declarations, and EPLAN files for each product.

Step 4: Utilize Your Custom Catalog

Once you’ve created your custom ETI catalog, it becomes an invaluable part of your project. Not only does it serve as technical documentation, but the live links and downloadable assets ensure that you have all the technical information and resources readily available. This level of accessibility and detail is particularly useful during various stages of project execution and maintenance.

 

The ETI Advantage

What sets ETI’s custom catalog feature apart is its commitment to making your work easier and faster. By understanding the specific needs of professionals in the field, ETI has tailored this tool to enhance efficiency, accuracy, and accessibility in product selection and documentation.

 

EFI eV RCCBs - a reliable e-mobility protection

EFI eV RCCBs - a reliable e-mobility protection

EFI eV RCCBs - a reliable e-mobility protection

 

The EFI eV residual current circuit breaker is specifically designed to protect electric vehicle charging stations. Its main advantage is its compatibility with the existing elements of the electrical installation protection. This eliminates the need to replace the entire panelboard when installing a home charging station.

 

Aleksander Cilenšek

Product manager

The Vital Role of Contactors

The Vital Role of Contactors

The Vital Role of Contactors

 

In the realm of electrical systems, there is a key component that often goes unnoticed but plays a vital role in motor control. It is the contactor - a seemingly modest device with extraordinary capabilities. From regulating power supply to ensuring smooth operation, contactors are the unsung heroes of electrical distribution. We delve into the intriguing world of contactors, shedding light on their functionality and uncovering the crucial role they play in optimizing motor control. Join us on this journey as we unveil the power and precision behind contactors.


Product manager

The Smarter Europe - Green Transition Technologies Conference ​

The Smarter Europe - Green Transition Technologies Conference ​

The Smarter Europe – Conference of Green Transition Technologies ​

 

The Smarter Europe conference, with this year's main theme "Green Transition Technologies", is a companion to The Smarter Europe fair. It took place on June 13 and 14 in the conference center of the fairgrounds in Munich. A total of 37 different lectures took place over two days. Representatives of various companies and organizations related to sustainable technologies participated.

 

Anže Jerman

Product manager

As part of the "The Smarter Europe" conference, lectures were held in four areas: Intersolar (photovoltaic industry), EES (energy storage), Power2drive (electric vehicles and charging infrastructure) and EM-Power (power grid development). The mentioned areas are interwoven with each other and depend on each other, and further development must ensure that the applications that are part of these areas are mutually compatible and connectable.

 

 

At the Intersolar conference, they discussed the further development of photovoltaic modules and inverters. There was a lot of talk about placing large photovoltaic power plants in space, with alternative ways of placing them on agricultural land and water surface levels being the main topics. According to data from the conference, the REpower EU program for Europe plans to increase the total installed capacity of photovoltaic power plants fivefold from the current 210 GW to 1 TW by 2030.
 
 

Various electrical energy storage technologies were discussed at the EES conference, with battery storage units being the most talked about at the moment. The electricity grid is currently at a crossroads due to the saturation of energy produced in photovoltaic power plants. As a result, on the sunniest days there are negative prices for the production of electricity obtained from photovoltaic power plants. The solution is energy storage, which can store excess energy at peaks in electricity production. The key challenge is coordinating the balance of production and consumption of electricity in the network. For this purpose, a greater activity in the development and production of battery storage systems has already been detected in Europe.

 

The Power2drive conference was held in the name of electric vehicles and the associated charging infrastructure. The European Union's plans for a gradual transition to electric vehicles were presented. Company representatives presented examples of good practices for the integration of charging infrastructure so that it does not become too much of a burden on the electricity network.

 

At the EM-Power conference, they discussed the integration of the previously mentioned applications into the network, the upgrade of the current network, and predictions regarding the consumption of electricity in the future. There have been discussions about connectivity and communication between the applications involved.
 

 

As a final thought from this year's conference, I can mention that in the coming years a lot will happen in all four areas of green transition technologies. The development of electric vehicles is compared to the development of vehicles with internal combustion engines. The only difference is that the development of vehicles with internal combustion engines took place over a century, while the development of electric vehicles will obviously be limited to a much shorter period of time. European manufacturers and organizations related to e-mobility are aware that the mistake we witnessed years ago in the field of photovoltaics, when most production processes moved to Asia, must not be repeated. With the boom in photovoltaics in Europe, we became more and more or even completely dependent on Asian manufacturers. A similar story is currently unfolding in the development of electric vehicles and related infrastructure, but the key is to keep the development and production of applications related to e-mobility in Europe.
 
 
 
Unleashing the Power of Mode 4 Charging: Safeguarding Your EV

Unleashing the Power of Mode 4 Charging: Safeguarding Your EV

Unleashing the Power of Mode 4 Charging: Safeguarding Your EV

 

Charger fuse for protection of highpower DC EV chargers

Safety is our top priority when it comes to Mode 4 charging systems. That's why our Charger fuse plays a vital role in safeguarding DC circuits, capable of handling voltages up to 1000V DC and rated currents up to 600A. These specially designed fuses feature unique dimensions and connection contacts tailored to meet the specific requirements of each charging application.

 

Anže Jerman

Product manager

Photovoltaic String Protection: Keeping the Current Flowing Safely

Photovoltaic String Protection: Keeping the Current Flowing Safely

Photovoltaic String Protection: Keeping the Current Flowing Safely

 

Photovoltaic 1500V d.c. systems

With the PV String protection, we have in mind the protection of PV modules against reverse currents. It is used in combination with central inverters where PV strings are usually combined in d.c. combiner boxes. Inside d.c. combiner boxes, PV strings are protected with cylindrical fuse‑links inserted in cylindrical fuse holders. 

 

Anže Jerman

Product manager

E-mobility: Electric chargers - part 2

E-mobility: Electric chargers - part 2

E-mobility: Electric chargers - part 2

The most efficient and safest method for charging electric vehicles for home use in accordance with the IEC 61851-1 standard is AC mode 3, either a single-phase or three-phase connection with different power ratings.

 

Aleksander Cilenšek
Product manager
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